Scotsman FM2400R Manuel de service

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  • MARQUE LIVRES
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INTRODUCTION
To the owner or user: The service manual
you are reading is intended to provide you,
and the maintenance or service technician,
with the information needed to install, start up,
clean, maintain, and service this ice system.
The FM2400R is a remote condenser modular
ice system. It features: front service for the
freezer, gearmotor, control box, water
reservoir, and bin control; an electronic circuit
for monitoring ice and water level; a
thermostatic expansion valve; and R-502 as
the refrigerant.
TABLE OF CONTENTS
For the Installer
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Remote Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
For the Plumber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
For the Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Final Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Component Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance & Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Service Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Removal and Replacement
Water Reservoir & Bin Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Thrust Bearing & Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Water Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Gearmotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Circuit Board Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Parts Lists and Wiring Diagrams are located in the center of this manual, printed on yellow
paper.
FM2400R
December, 1988
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Résumé du contenu

Page 1 - INTRODUCTION

INTRODUCTIONTo the owner or user: The service manualyou are reading is intended to provide you,and the maintenance or service technician,with the inf

Page 2 - FOR THE INSTALLER

FOR THE ELECTRICIANCONFORM TO ALL APPLICABLE CODESThe electrical power to the unit is suppliedthrough the junction box at the rear of themachine.Check

Page 3

FOR THE INSTALLER: Completed InstallationINSULATEDPRECHARGEDREFRIGERANTTUBINGA typical installation should generally appearas illustrated below. The r

Page 4

FOR THE INSTALLER: Final Check List1. Is the ice system installedindoors in a location wherethe air and watertemperatures are controlled,and where the

Page 5

START UPPre-Start Inspection1. Remove the front, left, and right sideservice panels.2. Check that any styrofoam shipping blockshave been removed.3. In

Page 6

COMPONENT DESCRIPTIONControl Box: Contains the electrical controlsthat operate the machine.High Pressure Cut Out: A manual resetswitch sensing the h

Page 7

COMPONENT DESCRIPTION: Control BoxContactor: A definite purpose contactorconnecting the compressor and the remotecondenser fan motor to the power sup

Page 8 - FOR THE INSTALLER: Location

Refer the wiring diagram as needed.The two ice making systems operateindependently except for the fan motor of theremote condenser. If either one of t

Page 9 - FOR THE PLUMBER

OPERATION: WaterWater enters the machine through the 3/8"male flare at the rear of the cabinet, dividesinto two inlet lines to each water reservo

Page 10 - FOR THE ELECTRICIAN

OPERATION: RefrigerationBeginning at the compressor, the refrigerant502 is compressed into a high temperaturegas. The discharge line directs this gas

Page 11

OPERATION: RefrigerationLow Condensing TemperatureThe refrigeration system under low condenserair temperatures is much the same as it isunder higher t

Page 12

FOR THE INSTALLERThe FM2400R is designed to fitthe following Scotsman storagebins:••B590 and extentions, with bintop KBT18.••BH800 no bin top needed.

Page 13 - START UP

OPERATION: RefrigerationPUMP DOWNDuring the pump down cycle (usually initiatedby the circuit board de-energizing the liquidline valve) the discharge g

Page 14 - COMPONENT DESCRIPTION

MAINTENANCE AND CLEANING//////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////

Page 15

/////////////////////////////WARNING///////////////////////////Disconnect electrical power before beginning.//////////////////////////////////////////

Page 16 - ELECTRICAL SEQUENCE

MAINTENANCE AND CLEANINGIn some areas the water supply to theicemaker will have a great deal of minerals init, and that will result in ann evaporator

Page 17 - OPERATION: Water

SERVICE DIAGNOSIS: Condition - No Ice Being ProducedSTATUS: NOTHING OPERATESA. Check: Voltage to the unit, restore it if there is none. Compare to the

Page 18 - OPERATION: Refrigeration

G. Check: The gear motor, if it will not run, the compressor will not run. If no power to it: Check:the indicator lights on the circuit board, the bi

Page 19

SERVICE DIAGNOSIS: Condition - No Ice Being Produced(Work on each system separately)STATUS: GEARMOTOR OPERATES, COMPRESSOR DOES NOTA. Check the pump d

Page 20

SERVICE DIAGNOSIS: Condition - Low Ice ProductionSTATUS: EVERYTHING IS OPERATINGA. Check the condenser for dirt. Clean as required. Check the head pre

Page 21 - MAINTENANCE AND CLEANING

WATER RESERVOIR1. Shut off the water supply to the icemaker.2. Remove front panel and reservoir cover.3. To remove float only, pry the mountingflanges

Page 22

REMOVAL AND REPLACEMENT: Bearing And BreakerNote: Removal of the auger, water seal,evaporator and gearmotor must begin at thetop of the assembly.To Re

Page 23

FOR THE INSTALLERInstallation Limitations:This ice system is designed to be installedindoors, in a controlled environment:Min MaxAir Temperature 500F

Page 24 - NOTHING OPERATES

////////////////////////////WARNING//////////////////////////////Disconnect electrical power. Note that the auger has very sharp edges.///////////////

Page 25

To Remove the Water Seal: (Assuming all steps to remove the auger havebeen performed.)1. The gearmotor/evaporator assembly willhave to be exposed (if

Page 26 - STATUS:

/////////////////////////////WARNING///////////////////////////Disconnect electrical power, and shut offthe water supply before begining./////////////

Page 27 - EVERYTHING IS OPERATING

OUTPUT GEAR,OUTPUT SHAFT,AND BEARINGSGASKETGEARCASEDRIVE MOTORBEARINGSEALWATER SHEDSEALREMOVAL AND REPLACEMENT: Gearmotor Assembly////////////////////

Page 28

To Remove and Repair the GearmotorAssembly:(Assuming that the procedures throughremoval of the water seal have beenperformed.)1. Remove the electrical

Page 29

///////////////////////////////////////////////////////////////////////WARNING//////////////////////////////////////////////////////////////////These

Page 30 - Note: If the

Water Level1. Unplug “water sen” connector from controlboard.2. Plug “water sen” connector from Scotsmantester into circuit board.a. Move “water” sw

Page 31 - WATER SEAL

REMOTE CONDENSER SPECIFICATIONS22"27.81"19.86"5.75"1/2" MALE QUICK CONNECTCOUPLING FOR USE WITHRT625 OR RT640PRECHARGED LINE

Page 32 - December, 1988

FOR THE INSTALLERLocationAfter uncrating and inspection, the unit isready for installation. It is important that themachine be installed in a location

Page 33

FOR THE INSTALLER: Remote CondenserLocationLimited to a 40 foot or a 25 foot length ofprecharged refrigerant tubing connecting theicemaker to the remo

Page 34

COUPLING INSTRUCTIONS/////////////////////////////CAUTION/////////////////////////////The couplings on the sets of precharged linesare self sealing wh

Page 35 - CIRCUIT BOARD TESTING

FOR THE INSTALLER: LocationREMOTECONDENSEREXCESSPRECHARGEDTUBING INSIDEBUIDLINGICEMAKERSERVICEACCESSSERVICE ACCESSSIDE AND BACKROOFCUTAWAYWALLCUTAWAY

Page 36

FOR THE PLUMBERCONFORM TO ALL APPLICABLE CODESWater InletThe recommended water supply iscold water. Use 3/8" O.D. coppertubing, connect to the 3

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