Scotsman Prodigy Series Manuel d'utilisateur

Prodigy Series Modular CuberTechnical Service ManualModels C0322, C0522, C0722, C0330, C0530,C0630, C0830, C1030, C1448, C1848 andC2148Includes Prodig

January 2015 Page 10General Installation - RemoteRemote Condenser LocationUse the following for planning the placement of the condenser relative to th

January 2015 Page 100Refrigeration Removal and ReplacementEvaporator1. Remove panels as needed for evaporator access.2. Remove evaporator cover.3.

January 2015 Page 101Compressor1. Remove front panel and sound shield (when used).2. If the machine was in operation, push and release the Harvest b

January 2015 Page 102Refrigeration Removal and ReplacementThermostatic Expansion Valve1. Remove front panel.2. Remove sound shield (when used)3. If

January 2015 Page 103Optional add-on control information - KVSVari-Smart™ or KVS Adjustable ice level optionThe adjustable ice level control is an opt

SCOTSMAN ICE SYSTEMS775 Corporate Woods ParkwayVernon Hills, IL 60061USA847-215-4500800-726-8762www.scotsman-ice.com

January 2015 Page 11General Installation - RemoteFor The Installer: Remote CondenserLocate the condenser as near as possible to the interior location

January 2015 Page 12General Installation - RemotePrecharged Line RoutingDo not connect the precharged tubing until all routing and forming of the tubi

January 2015 Page 13Pre-Charged Tubing Coupling ConnectionsInspect couplings, wipe clean and lubricate both parts with polyolester refrigerant oil.Han

January 2015 Page 14General Installation - RemotePlumbing RequirementsAll models require connection to cold, potable water. A hand actuated valve with

January 2015 Page 15Prodigy Cuber System InformationOverall System Type:• Refrigeration: Mechanical, either air cooled, water cooled or remote cooled.

January 2015 Page 16Controller InformationMachine Indicator Lights• Power• Status• Water• CleanCode DisplayMain codes - automatically displayedF . . .

January 2015 Page 17Component Indicator Lights• Condenser Fan / Aux (Aux = liquid line solenoid when a remote condenser model)• Water Pump• Purge Valv

January 2015 Page 18How It Works - Air CooledFreeze Cycle. At start up the controller drains and rells the reservoir. The reservoir rells when the m

January 2015 Page 19How It Works - Water CooledFreeze Cycle. At start up the controller drains and rells the reservoir. The reservoir rells when the

January 2015 Page 2IntroductionThis technical manual covers the Prodigy line, excluding the Eclipse remote low side models. All are shipped with an In

January 2015 Page 20How It Works - RemoteFreeze Cycle. At start up the controller drains and rells the reservoir. The reservoir rells when the mid l

January 2015 Page 21Electrical Sequence - Air or Water CooledPower connected, unit previously switched Off.Control board does a self check. If the sel

January 2015 Page 22Electrical Sequence - Remote CooledPower connected, unit previously switched Off.Control board does a self check. If the self chec

January 2015 Page 23Remote SchematicsReceiverCompressorRemote CondenserHot Gas ValveSuctionDischarge LineHead PressureControl Valve Heat ExchangeTXVRe

January 2015 Page 24Electrical Component DetailsCompressor• Operated by the compressor contactor. Single phase self contained models have PTCR and run

January 2015 Page 25Electrical Component Details Liquid Line Valve• Remote only. Opened by the controller to start a freeze cycle. Closed to shut unit

January 2015 Page 26Electrical Component Details Discharge temperature sensor.• Thermistor attached to the discharge line near the compressor. Reporte

January 2015 Page 27Refrigeration• Refrigerant: R-404A• Compressors: Copeland or Tecumseh hermetic by model• Expansion valves: Non adjustable, inte

January 2015 Page 28Water System• Batch type. Insulated water reservoir contains full water charge for each ice making cycle.• Water valve: Solenoid

January 2015 Page 29Control OperationStandard control:• Electronic controller operating from a 12 AC volt power supply. Will operate within a voltage

January 2015 Page 3Model Number DescriptionExample:• C0530SA-1D• C= cuber. CB = Prodigy Advanced Sustainability Cuber, CL=Argentina, CR=Brazil, CA=Asi

January 2015 Page 30Control SafetiesMax freeze time – 45 minutesWhen exceeded, the controller will attempt another freeze cycle. If the next cycle&apo

January 2015 Page 31Control Button Use (from standby)Set purge level, 1-5 (1 is minimum, 5 is maximum) or Automatic:• Hold off button in for 3 seconds

January 2015 Page 32Control Button Use - continuedChange De-Scale Notication IntervalLike the others, this feature is accessible only from standby (S

January 2015 Page 33Ice Machine Series Voltage/Hz/Phase Compressor Start Winding Ohms Run Winding OhmsC0322 or C0330-1 A B D 115/60/1 AKA9438ZXA

January 2015 Page 34Refrigerant Charges and Pressure SwitchesModel R-404A in ouncesC0322A 14C0322W 11C0330A 14C0330W 11C0522A 17C0522W 14C0522R

January 2015 Page 35Compressor Amp Draws - amps peak and then decline during each cycleSeries Voltage Brand Base Model Freeze HarvestC0322 A B D 1

January 2015 Page 36Air Cooled - Average heat load for air conditioning unit sizingModel BTUHC0322 5200C0522 7900C0330 5200C0530 7900C0630 12700

January 2015 Page 37Thermistor Values0 853251 826612 800903 776074 752105 728966 706607 685018 664159 6440010 6245311 6057112 5875213 5699514 5529615

January 2015 Page 38Cleaning - A, B or C SeriesAll models have an indicator light that switches on to inform the user that the cleaning interval has b

January 2015 Page 39Cleaning - Prodigy Plus D SeriesAll models have an indicator light that switches on to inform the user that the cleaning interval

January 2015 Page 4WaterThe quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the l

January 2015 Page 40Critical Maintenance - Water Level Sensor1. Remove Water Level Sensor2. Release probes by pushing pints in.3. Pull down, then lift

January 2015 Page 41Critical Maintenance - Ice Thickness SensorThe freeze cycle on a Prodigy cuber is controlled by an ice thickness sensor positioned

January 2015 Page 42Critical Maintenance - SpillwayThe freeze cycle on a Prodigy cuber is controlled by an ice thickness sensor positioned in front of

January 2015 Page 43Diagnostics – Air CooledNo iceProblem Likely Cause Probable SolutionNo power to unit Power disconnected Check breaker or fuse.

January 2015 Page 44Problem Likely Cause Probable SolutionShut down onmaximum harvest timeIce bridge thickness too small, not enough ice to open cur

January 2015 Page 45Problem Likely Cause Probable SolutionLong freeze cycle Dirty air lters Clean ltersDirty condenser Clean condenserHot ambient

January 2015 Page 46Diagnostics – Water CooledNo iceProblem Likely Cause Probable SolutionNo power to unit Power disconnected Check breaker or fuse

January 2015 Page 47Problem Likely Cause Probable SolutionShut down onmaximum harvest timeIce bridge thickness too small, not enough ice to open cur

January 2015 Page 48Problem Likely Cause Probable SolutionLong freeze cycle Dirty air lters Clean ltersDirty condenser Clean condenserHot ambient

January 2015 Page 49Diagnostics – Remote Air CooledNo iceProblem Likely Cause Probable SolutionNo power to unit Power disconnected Check breaker or

January 2015 Page 5General Installation - Air or Water CooledLocation Limitations:The product is designed to be installed indoors, in a controlled env

January 2015 Page 50Problem Likely Cause Probable SolutionShut down onmaximum harvest timeIce bridge thickness too small, not enough ice to open cur

January 2015 Page 51Problem Likely Cause Probable SolutionDirty condenser Clean condenserHot ambient Check condenser inlet tempWater leak Check purg

January 2015 Page 52Test Procedures - SensorsAll electrical components in this ice machine can be diagnosed with a volt-ohmmeter.Curtain Switch:1. Tes

January 2015 Page 53Ice Thickness Sensor1. Test using the controller’s indicator light. Observe the Ready To Harvest light. Shut the machine off. Use

January 2015 Page 54Water Level Sensor1. Test using the controller’s indicator lights (sump empty and sump full). Unit must be powered up and there mu

January 2015 Page 55Temperature Sensors1. Check controller. If the sensor calibration is completely out of range, the code display will read either 5

January 2015 Page 56Test Procedures - CompressorFailure to start.Single phase models. All have resistance start, capacitor run type motors. Check volt

January 2015 Page 57Test Procedures - Fan motor1. Test using the controller’s indicator lights.Note: Fan pressure control connection must be jumped to

January 2015 Page 58Test Procedures - Water Pump1. Test using the controller’s indicator lights. Check the indicator light during the freeze cycle. Th

January 2015 Page 59Test Procedure - Purge valve1. Test using the controller’s indicator lights. • Shut unit off by holding the Off button for 3 seco

January 2015 Page 6General Installation - Air or Water CooledPlumbing RequirementsAll models require connection to cold, potable water. A hand actuate

January 2015 Page 60Test Procedure - Compressor contactor1. Test using the controller’s indicator lights. When the unit is in ice making mode (continu

January 2015 Page 61Test Procedures - Pressure switchesThere are two pressure switches: Fan and High Pressure cut out.Fan. The fan pressure switch wil

January 2015 Page 62Test Procedures - Liquid Line Solenoid1. Test using the controller’s indicator lights. Put the controller into test mode (depress

January 2015 Page 638 - Fan Motor7 - Inlet Water Sol6 - Water Pump5 - Hot Gas Valve4 - Compressor3 - Purge Valve1 - Line InBrownBlueYellowRedBlackRed

January 2015 Page 64Test Procedure - Harvest Assist1. Test using the controller’s indicator lights. Push and release the Harvest button. The Hot Gas i

January 2015 Page 65Model C0322A Ambient Air Temp., Degrees F.Ice weight / cycle 2.4 to 2.6 lb. 70 80 90Cycle Time(minutes)Water Temp5070809010-1211-1

January 2015 Page 66Model C0522A Ambient Air Temp., Degrees F.Ice weight / cycle 4.5 to 5 lb. 70 80 90Cycle Time(minutes)Water Temp5070809011-13131415

January 2015 Page 67Performance Data - C0722Model C0722A Ambient Air Temp., Degrees F.Ice weight / cycle 7.3 to 7.5 lb. 70 80 90Cycle Time(minutes)Wat

January 2015 Page 68Performance Data - C033002040608010012010:04:5310:05:2110:05:5110:06:2210:06:5110:07:2210:07:5110:08:2210:08:5110:09:2210:09:5110:

January 2015 Page 69Performance Data - C053002040608010012014:46:3514:47:0614:47:5114:48:3614:49:2214:50:0714:50:5314:51:3814:52:2414:53:0914:53:5414:

January 2015 Page 7AdjustmentsIce Bridge ThicknessCaution: Do not make the bridge too thin or the machine will not harvest properly. Bridge thickness

January 2015 Page 70Performance Data - C0630Model C0630A Ambient Air Temp., Degrees F.Ice weight / cycle 4.5 to 5 lb. 70 80 90Cycle Time(minutes)Water

January 2015 Page 71Performance Data - C0830Model C0830A Ambient Air Temp., Degrees F.Ice weight / cycle 7 -7.3 lb 70 80 90Cycle Time(minutes)Water Te

January 2015 Page 72Performance Data - C1030020406080100120C1030R-32A 70/50PSIGModel C1030A Ambient Air Temp., Degrees F.Ice weight / cycle 7 - 7.3 lb

January 2015 Page 73Performance Data - C144802040608010012014014:37:2214:38:0714:38:5314:39:3814:40:2314:41:0814:41:5314:42:3714:43:2314:44:0814:44:53

January 2015 Page 74Performance Data - C18480204060801001209:51:169:51:509:52:369:53:209:54:069:54:519:55:359:56:219:57:069:57:519:58:369:59:2110:00:0

January 2015 Page 75Performance Data - C2148Model C2148R Ambient Air Temp., Degrees F.Ice weight / cycle 14.2 lb. -20 70 80 90 120Cycle Time(minutes)W

January 2015 Page 76Model C0522R Ambient Air Temp., Degrees F.Ice weight / cycle 4.4 to 4.6 lb. -20 70 80 90 120Cycle Time(minutes)Water Temp507080901

January 2015 Page 77Model C0630R Ambient Air Temp., Degrees F.Ice weight / cycle 4.4 to 4.6 lb. -20 70 80 90 120Cycle Time(minutes)Water Temp507080907

January 2015 Page 78Model C1448R Ambient Air Temp., Degrees F.Ice weight / cycle 14 lb. -20 70 80 90 120Cycle Time(minutes)Water Temp507080909 1111-12

January 2015 Page 79Wiring Diagrams4 HIGH PRESSURE CONTROL USED ON WC UNITS & AC C0222, C0422, C0230, C0530, C0630SEE NOTE 4GN/YGN/YWBKICETHICK

January 2015 Page 8Water purge settingThe water purge is factory set to the Automatic setting. The setting can be changed to one of 5 manual settings

January 2015 Page 80Wiring DiagramsGN/YGN/YWBKICETHICKNESSPROBESOLENOIDHARV ASSISTJ10EARTH GROUNDRBKWWATER LEVELSENSORSUMP TEMP. SENSORDISCHARGETEMP.

January 2015 Page 81Wiring DiagramsUSE COPPER CONDUCTORS ONLYTHIS UNIT MUSTBE GROUNDED.CAUTION:17-3070-01BKCONTACTORL3CONTACTOR1 DASHED LINES INDICAT

January 2015 Page 82Wiring DiagramsUSE COPPER CONDUCTORS ONLYTHIS UNIT MUSTBE GROUNDED.1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED

January 2015 Page 83Wiring DiagramsGN/YGN/YWSOLENOID LIQUID LINEGN/YCRANKCASE HEAT ERBKBKCRANKCASE HEATERWBN/WWWHARVEST ASSISTSOLENOID 1ICETHICKNESSP

January 2015 Page 84Wiring Diagrams17-3054-01MORE THAN ONE DISCONNECT MEANS MAY BEREQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.1 DASHED LINES INDICA

January 2015 Page 85Wiring Diagrams17-3071-01MORE THAN ONE DISCONNECT MEANS MAY BEREQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.CAUTION:THIS UNIT MUST

January 2015 Page 86Wiring DiagramsUSE COPPER CONDUCTORS ONLYTHIS UNIT MUSTBE GROUNDED.17-3167-01(AC ONLY)CAUTION:MORE THAN ONE DISCONNECT MEANS MAY B

January 2015 Page 87Wiring DiagramsUSE COPPER CONDUCTORS ONLYTHIS UNIT MUSTBE GROUNDED.1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED

January 2015 Page 88Wiring Diagrams17-3074-01MORE THAN ONE DISCONNECT MEANS MAY BEREQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.1 DASHED LINES INDICA

January 2015 Page 89Wiring DiagramsUSE COPPER CONDUCTORS ONLYTHIS UNIT MUSTBE GROUNDED.1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED

January 2015 Page 9General Installation - RemoteLocation LimitationsThis ice system is made up of three parts, the ice making machine, or head; the re

January 2015 Page 90Wiring DiagramsC0630R-6, C0830R-6, C1030R-6C0630R-6, C0830R-6, C1030R-6 D Series

January 2015 Page 91Wiring Diagrams FUSE (3A)TRANSFORMER5421976 10LINELOAD12V230VBKBK1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED I

January 2015 Page 92Repair SectionInlet Water Solenoid Valve1 Disconnect electrical power2 Shut off the water supply.3 Remove front and left side pane

January 2015 Page 93Repair SectionHarvest Assist Solenoid / Mechanism1 Remove front panel.2 Push and release Manual Harvest button3 Disconnect electri

January 2015 Page 94Repair SectionIce thickness sensor1. Push and release the Off switch.2. Remove front and top panels.3. Push and release the Har

January 2015 Page 95Repair SectionCapacitor (run)1. Disconnect electrical power.2. Remove front panel.3. Open control box cover.4. Remove right si

January 2015 Page 96Repair SectionController1. Disconnect electrical power.2. Remove front panel.3. Open control box door.4. Unplug all wires from

January 2015 Page 97Curtain• Push and hold the Off button to shut the machine off.• Remove front panel.• Remove evaporator cover.• Push inside tab

January 2015 Page 98Repair SectionPurge valve1. Push and hold the Off button to shut the machine off.2. Disconnect electrical power.3. Remove front

January 2015 Page 99Repair SectionWater pump1 Push and hold the Off button until the machine shuts off.2 Remove the front panel.3 Remove the sound shi