Scotsman 600 Prodigy Eclipse Manuel d'utilisateur

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Introduction:
This manual covers the assembly, installation, start
up, operation and maintenance of the 600, 800
and 1000 remote low side cuber systems.
Prodigy Eclipseä 600, 800, 1000
February 2008
Page 1
Table of Contents
Configuration: ················· Page 2
Technical Specifications ············ Page 3
Model Number Locations ··········· Page 4
Cabinet Drawings, Ice Making System ···· Page 5
Cabinet Drawings, Compressor Package and
Condensers ·················· Page 6
Proper Combinations: ············· Page 7
Create the System ··············· Page 8
System Examples ··············· Page 9
System Examples ··············· Page 10
Place Remote System ············· Page 11
System Location ················ Page 12
Route Tubing·················· Page 13
Ice Making Section··············· Page 14
Compressor Package ············· Page 15
Condensing Section Assembly ········ Page 16
Condensing Section Assembly: ER2C6810 · Page 17
Condensing Section Assembly ········ Page 18
Ice making section: ·············· Page 19
Water and Drain ················ Page 20
Water and Drain ················ Page 21
Water and Drain ················ Page 22
Ice Making Section Set Up ·········· Page 23
Coupling Connections:············· Page 24
Condensing Unit Connections ········· Page 25
Final Placement ················ Page 26
Controller Operation ·············· Page 27
Initial Start Up ················· Page 28
Purge Adjustment ··············· Page 29
System Operation: ··············· Page 30
Refrigeration Details: ············· Page 31
Technicians Only: Freeze Cycle Sequence of Operation
·························Page 32
Technicians Only: Harvest Cycle Sequence of Operation
·························Page 33
Power and Water Interruptions ········ Page 34
Sanitation and Cleaning ············ Page 35
Other Maintenance
·············· Page 36
Tight Installation Access ············ Page 37
Water Distributors ··············· Page 38
Ice Sensors ·················· Page 39
Water Level Sensor Maintenance ······· Page 40
Service Diagnosis ··············· Page 41
Service Diagnosis ··············· Page 42
Service Diagnosis ··············· Page 43
Controller Features & Last Error Recall ···· Page 44
Operational Characteristics 600 lb system · · Page 45
Operational Characteristics 800 lb system · · Page 46
Operational Characteristics 1000 lb system · · Page 47
Refrigeration System Service ········· Page 48
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Résumé du contenu

Page 1 - Introduction:

Introduction:This manual covers the assembly, installation, startup, operation and maintenance of the 600, 800and 1000 remote low side cuber systems.P

Page 2 - Configuration

System ExamplesSingle circuit systems use a single circuitcondenser and one CP unit. Two circuit systemsuse a condenser with two circuits with a CP un

Page 3 - Technical Specifications

Place Remote SystemRoof preparationMost installations of this system will place thecompressor package and condenser on the roof ofa building. The roof

Page 4 - Model Number Locations

System LocationLimitations:Distance: Limited to the maximum length of asingle pre-charged tubing kit, 75 feet.Condensing Unit Elevation over Ice Makin

Page 5 - REAR VIEW

Route TubingScotsman’s pre-charged tubing kits are pre-bent tofit the connection path at the ice making section.·If the tubing is to be routed up, use

Page 6

Ice Making SectionMajor Components:TXV -Water Pump -Water Level Sensor - signals water level to thecontrollerController - operates both the ice machin

Page 7 - Proper Combinations:

Compressor PackageThe compressor packages are similar in layout,they only differ in compressor and charge.Major Components:CPR Valve - limits refriger

Page 8 - Create the System

Condensing Section Assembly(C600/800/1410CP to ERC680 to ERC1086):1. Remove cartons from compressor package andcondenser.2. Remove top from both units

Page 9

Condensing Section Assembly: ER2C6810(C600/800/1410CP to ER2C6810):1. Remove cartons from compressor package andtwo-circuit condenser.2. Remove top fr

Page 10 - System Examples

Condensing Section AssemblyAlternate Assembly:The CP unit may be connected to an approvedcondenser coil in a central condenser rack. Inthose cases, th

Page 11 - Place Remote System

Ice making section:Located at the top panel:·Refrigeration quick connects.·Interconnecting control wire.·Access port for water supply.·Power cord.The

Page 12 - System Location

ConfigurationA remote low side cuber system includes severalsub systems: an ice making section, a remotecompressor package, and a remote air cooledcon

Page 13 - Route Tubing

Water and DrainThe ice making section requires an adequatepotable water supply and a gravity drain.Determine how the drain will be connected to theice

Page 14 - Ice Making Section

Water and DrainRight Draining:1. Connect ¾” PVC to the female PVC fitting. Ifcopper is required by code, remove the PVCconnector and install a ¾” FPT

Page 15 - Compressor Package

Water and DrainLeft Draining: Rotate elbow to the other direction.Connect ¾” PVC to the PVC fitting.Back Draining: Rotate elbow to face the back orcon

Page 16 - Condensing Section Assembly

Ice Making Section Set UpConnect the suction line to the left fitting. Connectthe liquid line to the middle fitting. Connect thevapor line to the righ

Page 17 - February 2008

Coupling Connections:The couplings on the ends of the pre-charged linesets are self-sealing when installed properly.Follow these instructions carefull

Page 18

Condensing Unit ConnectionsConnect the suction line, the vapor line and theliquid line to the matching fittings on the CP unit.See Coupling Connection

Page 19 - Ice making section:

Final PlacementAfter the utilities and refrigeration connectionshave been made, secure the unit to the dispenseror bin top.Secure ice making section t

Page 20 - Water and Drain

Controller OperationThe controller has four indicator lights, a codedisplay, four push buttons, and eleven componentindicator lights.Indicator Lights·

Page 21

Initial Start UpPre StartA soak-out period of four hours is optional for thissystem. If desired, powering the compressor unitfor four hours prior to s

Page 22

Ice Thickness and Water Purge AdjustmentBridge Thickness - For the Service Tech Only1. Push and hold Off till the machine stops.2. Remove evaporator c

Page 23 - Ice Making Section Set Up

Technical SpecificationsIce Making Section (IMS)Compressor PackageCondenser* * ERC condenser fan motor is powered from CPunit and the ERC’s ampacity i

Page 24 - Coupling Connections:

Controller InformationMachine Indicator Lights·Power·Status·Water·CleanCode DisplayMain codes - automatically displayedF Freeze CycleF flashes Freeze

Page 25 - Condensing Unit Connections

Use and OperationOnce started, the ice machine will automaticallymake ice until the bin or dispenser is full of ice.When ice level drops, the ice mach

Page 26 - Final Placement

Control SwitchesThe EH222 provides front access to two switches– On and Off. To switch the machine OFF, pushand release the Off button. The machine wi

Page 27 - Controller Operation

OptionsAdvanced Feature Board, kit #KSBWhen this option is present there is an additionaldisplay panel in the area below the main controlboard. It is

Page 28 - Initial Start Up

System Operation:This section is intended for the technician.Understanding it is not necessary for the normaloperation and maintenance of this ice mak

Page 29

Refrigeration Details:The compressor provides the force that circulatesrefrigerant in the refrigeration system. Duringfreeze, when the vapor inlet and

Page 30 - Controller Information

Technicians Only: Freeze Cycle Sequence of OperationThis sequence begins with a restart after the unithas shut off with the bin full. Ice has beencons

Page 31 - Use and Operation

Technicians Only: Harvest Cycle Sequence of OperationWhen harvest begins, the controller connectspower to the external relay for the CP's solenoi

Page 32 - Control Switches

Control SafetiesMax freeze time – 45 minutesWhen exceeded, the controller will attempt anotherfreeze cycle. If the condition is exceeded again thenext

Page 33

Controller OperationControl Button Use (from standby - status lightoff)Set purge level, 1-5 (1 is minimum, 5 is maximum)or Automatic:·Hold off button

Page 34 - System Operation:

Model Number LocationsIce Making SectionThe dataplate on the back of the ice machinecontains the model number, serial number andelectrical data.A seco

Page 35 - Refrigeration Details:

Cleaning, Sanitation and MaintenanceThis ice system requires three types ofmaintenance:•Remove the build up of mineral scale from the ice machine’s wa

Page 36

7 Allow the ice machine cleaner / scale removerto circulate in the water system for at least 10minutes.8 Push and release the Clean button again.The y

Page 37

18 Thoroughly wash all surfaces of the icethickness sensor, water level sensor, curtainand water distributor with the sanitizersolution.19 Thoroughly

Page 38 - Control Safeties

Other MaintenanceThe remote air cooled condenser coil must becleaned occasionally to keep the system operatingat high efficiency.·Remove any large deb

Page 39

Service DiagnosisProdigy Eclipseä 600, 800, 1000February 2008Page 44Problem or Symptom Possible Cause Probable CorrectionNo ice No power to ice making

Page 40

Service DiagnosisProdigy Eclipseä 600, 800, 1000February 2008Page 45Problem or Symptom Possible Cause Probable CorrectionNo ice No refrigeration, unit

Page 41

Service DiagnosisProdigy Eclipseä 600, 800, 1000February 2008Page 46Problem or Symptom Possible Cause Probable CorrectionLow capacity Dirty condenser

Page 42

Operational Characteristics 600 lb systemCycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees FSystem Pressures @ Condenser Temp/Cabinet Te

Page 43 - Other Maintenance

Operational Characteristics 800 lb systemCycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees F.System Pressures @ Condenser Temp/Cabinet T

Page 44 - Service Diagnosis

Operational Characteristics 1000 lb systemCycle Times @ Condenser Temp/Cabinet Temp/Water Temp in degrees FSystem Pressures @ Condenser Temp/Cabinet T

Page 45

Cabinet Drawings, Ice Making SystemProdigy Eclipseä 600, 800, 1000February 2008Page 529.00736.6022.00558.80LEFT SIDE VIEWTOP VIEWREAR VIEW6.00152.403.

Page 46

Refrigeration System ServiceRecoveryRecovery must be done from the condensing unit,but requires the ice machine to be shut down.1. At the ice making s

Page 47

Cabinet Drawings, Compressor Package and CondensersProdigy Eclipseä 600, 800, 1000February 2008Page 6BACK VIEWFRONT VIEWRIGHT SIDE VIEW1/2" COOL

Page 48

Proper Combinations:The three sub systems are designed to beconnected together in certain combinations tomeet the user’s needs:Eclipse 600 System: EH2

Page 49

Create the SystemPlan the installation. The system consists of fourparts: the ice making section, the compressorpackage, the interconnecting tubing an

Page 50 - Refrigeration System Service

System ExamplesThe Eclipse system can be installed on a bin ordispenser. The CP unit can be installed on either asingle circuit condenser, a two circu

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