Scotsman FME800R Manuel de service

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INTRODUCTION
To the owner or user: The service manual you are
reading is intended to provide you, and the
maintenance or service technician, with the
information needed to install, start up, clean,
maintain, and service this ice system.
The FME800R is a remote condenser modular ice
system that fits a variety of Scotsman storage bins.
It features: front service for the freezer, gearmotor,
control box, water reservoir, and bin control; an
electronic circuit for monitoring ice and water level;
a thermostatic expansion valve; and HP62 as the
refrigerant.
Table of Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
FOR THE INSTALLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REMOTE CONDENSER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FOR THE INSTALLER: Remote Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FOR THE PLUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FOR THE ELECTRICIAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FOR THE INSTALLER: Completed Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
COMPONENT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ELECTRICAL SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
OPERATION: Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
OPERATION: Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CLEANING & SANITIZING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
OPERATING CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SERVICE DIAGNOSIS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
REMOVAL AND REPLACEMENT: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
REFRIGERATION SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
CIRCUIT BOARD TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Parts Lists and Wiring Diagrams are located in the center of this manual, printed on yellow paper.
This manual was printed on recycled paper.
Keep this manual for future reference.
Note this symbol when it appears.
It is an alert for important safety
information on a potential hazard.
FME800R
August 1993
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Résumé du contenu

Page 1 - INTRODUCTION

INTRODUCTIONTo the owner or user: The service manual you arereading is intended to provide you, and themaintenance or service technician, with theinf

Page 2 - FOR THE INSTALLER

FOR THE INSTALLER: Completed InstallationROOF CUT-AWAYINSULATEDPRECHARGEDREFRIGERANTTUBINGA typical installation should generally appear asillustrated

Page 3

FOR THE INSTALLER: Final Check List1. Is the ice system installedindoors in a location where theair and water temperatures arecontrolled, and where th

Page 4

START UPPre-Start Inspection1. Remove the front, left, and right side servicepanels.2. Check that any styrofoam shipping blocks havebeen removed.3. In

Page 5

COMPONENT DESCRIPTIONControl Box: Contains the electrical controls thatoperate the machine.High Pressure Cut Out: A manual reset switchsensing the h

Page 6

COMPONENT DESCRIPTION: Control BoxContactor: A definite purpose contactorconnecting the compressor and the remotecondenser fan motor to the power sup

Page 7 - FOR THE INSTALLER: Location

Refer the wiring diagram as needed.If the machine is switched off at the master switch,but is otherwise ready to go, switching the masterswitch to ON

Page 8 - FOR THE PLUMBER

OPERATION: WaterWater enters the machine through the 3/8" maleflare at the rear of the cabinet, goes to the waterreservoir which it enters throug

Page 9 - FOR THE ELECTRICIAN

OPERATION: RefrigerationBeginning at the compressor, the refrigerant iscompressed into a high temperature gas. Thedischarge line directs this gas to

Page 10

OPERATION: RefrigerationLow Condensing TemperatureThe refrigeration system under low condenser airtemperatures is much the same as it is underhigher t

Page 11

OPERATION: RefrigerationPUMP DOWNDuring the pump down cycle (usually initiated bythe circuit board de-energizing the liquid line valve)the discharge g

Page 12 - START UP

FOR THE INSTALLERThese machines are designed to fit the followingScotsman storage bins:••BH550 using bin top KBT14 or KBT20••B90 with bin top KBT18.••

Page 13 - COMPONENT DESCRIPTION

CLEANING & SANITIZINGA Scotsman Ice System represents a sizableinvestment of time and money in any company’sbusiness. In order to receive the bes

Page 14 - ••Auger drive motor

1. The bin control uses devices that sense light,therefore they must be kept clean enough so thatthey can “see”. At least twice a year, remove thebin

Page 15 - ELECTRICAL SEQUENCE

MAINTENANCE AND CLEANINGIn some areas the water supply to the icemakerwill have a great deal of minerals in it, and that willresult in an evaporator

Page 16 - OPERATION: Water

OPERATING CHARACTERISTICSTypical Low Side Pressure•• 28 - 32 PSIGTypical Discharge Side Pressure•• 240 PSIG, will vary bewteen 180 and 380 depending u

Page 17 - OPERATION: Refrigeration

SERVICE DIAGNOSIS: Condition - No Ice Being ProducedSTATUS: NOTHING OPERATESA. Check: Voltage to the unit, restore it if there is none. Compare to the

Page 18

F. Check: The gear motor, if it will not run, the compressor will not run. If no power to it: Check:the indicator lights on the circuit board, the bi

Page 19

SERVICE DIAGNOSIS: Condition - No Ice Being ProducedSTATUS: GEARMOTOR OPERATES, COMPRESSOR DOES NOTA. Check the pump down control switch.1. This press

Page 20 - CLEANING & SANITIZING

SERVICE DIAGNOSIS: Condition - Low Ice ProductionSTATUS: EVERYTHING IS OPERATINGA. Check the condenser for dirt. Clean as required. Check the head pre

Page 21 - MAINTENANCE AND CLEANING

WATER RESERVOIR1. Shut off the water supply to the icemaker.2. Remove front panel and reservoir cover.3. To remove float only, disconnect water inletc

Page 22

REMOVAL AND REPLACEMENT: Bearing And BreakerNote: Removal of the auger, water seal,evaporator and gearmotor must begin at the top ofthe assembly.To Re

Page 23 - OPERATING CHARACTERISTICS

FOR THE INSTALLERInstallation Limitations:This ice system is designed to be installed indoors,in a controlled environment:Min. Max.Air Temperature 500

Page 24 - NOTHING OPERATES

To Remove the Auger:Turn off the water to the machine, and unclip theevaporator drain hose, pull it down and drain theevaporator into the bin or a con

Page 25

To Remove the Water Seal: (Assuming all steps to remove the auger havebeen performed.)1. The gearmotor/evaporator assembly will have tobe pulled away

Page 26 - STATUS:

To Replace the Evaporator:(Assuming all the steps for removal of the thrustbearing, breaker, auger, and water seal have beenperformed.)1. Discharge an

Page 27 - EVERYTHING IS OPERATING

To Remove and Repair the GearmotorAssembly:(Assuming that the procedures through removal ofthe water seal have been performed.)1. Remove the electrica

Page 28

CHARGINGCYLINDERRECEIVERFRONT SEATEDKING VALVESERVICE PORTREFRIGERATION SERVICEGeneral Information:Work on the refrigeration system should only bedone

Page 29

REFRIGERATION SERVICE: R-404ATHIS ICE MACHINE USES R-404A (HP62)REFRIGERANT AND POLYOLESTERCOMPRESSOR OIL.DO NOT USE MINERAL OIL IN THISREFRIGERATION

Page 30 - Note: If the auger

CIRCUIT BOARD TESTING: A Model OnlyINSTRUCTIONS FOR USING TESTER (Optional,order part no. A33942-001)(These instructions assume that the unit will not

Page 31 - REMOVAL OF THE WATER SEAL

REMOTE CONDENSER SPECIFICATIONSRTE25 Precharged line set, 25’, R-404ARTE40. Precharged line set, 40’, R-404AICEMAKER NAMEPLATELOCATED ON BACK PANELSER

Page 32 - June 1994

FOR THE INSTALLER: Remote CondenserLocationLimited to a 40 foot or a 25 foot length ofprecharged refrigerant tubing connecting theicemaker to the remo

Page 33

////////////////////////////////CAUTION////////////////////////////////The couplings on the sets of precharged lines areself sealing when installed pr

Page 34 - REFRIGERATION SERVICE

FOR THE INSTALLER: LocationTYPICAL INSTALLATIONREMOTECONDENSEREXCESSPRECHARGEDTUBING INSIDEBUILDINGICEMAKERSERVICEACCESSSERVICE ACCESSSIDE AND BACKRO

Page 35 - REFRIGERATION SERVICE: R-404A

FOR THE PLUMBERCONFORM TO ALL APPLICABLE CODESWater InletThe recommended water supply iscold water. Use 3/8" O.D. coppertubing, connect to the 3

Page 36

FOR THE ELECTRICIANCONFORM TO ALL APPLICABLE CODESThe electrical power to the unit is supplied throughthe junction box at the rear of the machine.Chec

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